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Product and engineering case study

Turning a plausible prototype into an inspectable professional beta.

SighThor began as an AI-generated idea for two hard planning problems: drone route visibility and terrain-aware camera coverage. The modernisation focused on calculation truth, explicit uncertainty, accountable review and a professional working experience.

01 / The problem

Attractive geometry is not enough when the output informs real work.

The original product could draw useful-looking cones and routes, but data failures, inconsistent terrain contexts, weak report lineage and generic navigation made the result hard to trust or explain.

Data

Slow and ambiguous source loading

Terrain, buildings, vegetation and airspace could fail or arrive out of sequence without a dependable project-level truth state.

Calculation

Plausible but disconnected geometry

Camera, route, 3D and export paths could interpret a different scene or make hidden flat-world assumptions.

Experience

A generic dark SaaS shell

The public page advertised atmosphere while the app exposed dense options without a clear professional next action.

02 / Research and architecture

The rebuild started with boundaries, not decoration.

UK aviation requirements, terrain and LiDAR access, camera-design practice, source licensing and competitive workflows informed a phased architecture around frozen scenes and human-reviewed evidence.

Product position
Professional simulation and evidence acceleration — not an automatic permission service.
Data model
Preview, Enhanced and Verified grades remain separate from finding and report lifecycle states.
Calculation contract
One scene snapshot binds configuration, source evidence, engine version and deterministic outcome.
Failure contract
Unknown, partial, stale and failed evidence cannot silently become flat terrain or a clean result.
Delivery contract
Independent Sherlock gates review engineering, customer experience, claims and live acceptance.
03 / Before and after

The visible product now follows the evidence lifecycle.

The centered dark hero and passive project gallery are replaced by a paper survey brief, separate edition doors, frozen product proof, an operations register and persistent workflow readiness.

DEMO-DRONE-01 / rev fixture-v1 Review required

Hillcrest Survey Corridor

Five route points · two observers · 80 m AGL

Preview
Synthetic flight route and terrain profileA five-point route crosses a hill, an airspace review area and an unknown NoData area between two observers.OBS-AOBS-BSYNTHETIC REVIEW ZONEUNKNOWN
Terrain sourcefixture-terrain-surface-v1
DatumSYNTHETIC-AMSL
Resolution1 m fixture
FindingBlocked + unknown
Illustrative layout — frozen synthetic fixture. Not operational flight planning or surveyed truth.
DEMO-CAM-01 / manual FOV Unknown area retained

Riverside Logistics Yard

Six cameras · 60,000 m² synthetic site · nominal pixel density

Preview
Synthetic six-camera coverage planSix copper camera frustums surround a central building. Vegetation and an unknown NoData corner remain labelled.BLDG-01VEGETATIONC1C2C3C4C5C6
Surface sourcefixture-site-surface-v1
OpticsManual FOV
Cameras6
FindingOcclusion + unknown
Illustrative layout — frozen synthetic fixture. Nominal DORI is not guaranteed identification.
04 / Safety boundary

The work is strongest where it stays honest.

Wales Enhanced remains blocked pending authoritative datum evidence. Paid OSNI data remains disabled. Geometric VLOS and nominal DORI remain inputs to practitioner review, not automatic professional decisions.

Delivered capability

  • Server-side bounded terrain and surface evidence.
  • Deterministic camera and route analysis foundations.
  • Visible source health and immutable provenance.
  • Professional workflow and report-lifecycle architecture.
  • Anonymous frozen proof and public methodology.

Independent work still required

  • Aviation specialist review of UK rule packs and evidence wording.
  • CCTV practitioner comparison with measured field scenes.
  • Closed-beta feedback from operators and consultants.
  • Source operations and licensing for each enabled deployment.
  • Expansion only after credible demand and validation.

Consulting capability

Geospatial products, evidence workflows and professional product modernisation.

This work demonstrates research, domain modelling, data provenance, deterministic analysis, security, workflow design, report architecture, testing and deployment verification. A consultation can explore a similar product or a private deployment requirement without implying regulatory authority.